- KeyGuard
Supported materials
Access a broad selection of validated materials from leading global resin manufacturers.
Custom-fit protection, produced through a repeatable digital workflow.
Create personalized sports mouthguards from approved digital designs, prepare each job in ZyloPrep—Zylo’s AI-assisted CAM software—with automatic orientation and support generation, nesting and slicing, then manufacture it in ZyloDent using the validated material workflow.
Give practices and labs a controlled route from digital impression to a custom mouthguard without compromising the material-specific finishing steps.
Zylo connects design, preparation and manufacturing into one workflow your team can run consistently — without relying on a single power user.
A connected workflow from approved design through ZyloPrep preparation to integrated ZyloDent manufacturing.
Capture upper and lower arches and the required bite relationship.
Create and approve the mouthguard in compatible dental CAD software, then export the manufacturing file.
Use the AI-assisted CAM workflow to select the validated profile, automatically orient the mouthguard, generate supports, nest and slice the job.
Print, wash and post-cure using the KeyGuard workflow.
Remove supports, finish and polish, inspect coverage and edges, verify fit and complete delivery according to the IFU.
Estimate monthly and annual savings based on your volume and lab pricing. Use your real numbers: outputs update instantly.
| Cases per Month | Avg. lab cost per case ($) |
|---|---|
Scenario A
Design Service and In-house printing
$47,200
Scenario B
In-house Design and Printing
$46,200
Access a broad selection of validated materials from leading global resin manufacturers.
Book a live demo and see how Sports Mouthguards fits into your workflow.